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How to choose a suitable vowin.cn/' target='_blank'>mold material
Steel Mold:
Many steel molds are designed to process well over a million parts during their lifetime. For lower volumes, pre-hardened steel molds provide a less wear-resistant and less expensive option.
Aluminum Mold:
The cost of aluminum mold is relatively low, it can economically produce tens of thousands to hundreds of thousands of parts when designed and built using computer numerical control (CNC) machines or Electrical Discharge Machining (EDM) processes. But they typically are ill-suited for high-volume production or parts with narrow dimensional tolerances.
How do we work ?
Mold processing needs to go through a number of different processes, in each process to complete according to the requirements, in order to make the processed mold has higher quality, can better meet the needs of customers
01
Parts Design Checking
Usually, customer will send us 2D& 3D models about parts design.
2D with .pdf or .dwg format and 3D with .igs or .stp format.
02
Prepare Material
Mold is now widely used, it has been applied to all walks of life, when the mold is used in different places, the materials needed to use are different, so when people process the mold, they need to choose the materials suitable for the mold according to the characteristics of the product to be processed. When different molds are processed, The choice of materials is very important, only by choosing suitable materials, can we make the mold
03
Rough Processing
The plane and side of the mold are preliminarily processed. When roughing the mold, the materials required are generally different, and the selected version is different.
04
Fine Processing
After rough processing, the next need to carry out fine processing, fine processing, generally use the grinder to carry out, in the process of processing need to use plywood or some other processing methods, to constantly grind the mold, fine processing process is very high, generally need to polish the plane into a right Angle.
05
Draw Lines
The polished mold is put on the workbench, the height and size of the sliding line are marked according to the drawing in the mold processing process flow chart, and then the mold plate has been drawn and drilled, so as to complete the whole processing process of the mold.
06
Heat Treatment
ln the heat treatment process, thetemplate should be processed, thetemplate is constantly quenched, andthe template is constantly grindingduring the quenching process, so thatthe mold can be more easily polishedinto a right Angle, and it is convenientto process the cutting line.
07
Assembly Of Mold
In the process of mold processing, we should seriously consider each accessory, so that each supporting can be assembled, using different assembly methods, generally can assemble more molds
08
Mold Testing
After the assembly of the mold, it is also necessary to debug the mold, and then see whether the assembled mold can meet people's use needs. After the test is qualified, it can be put into us
AQ
1.Are you a manufacturer or a trading company?
We are a factory located in Shenzhen, China, with 14 years of rich experience, covering 6000 square meters. Complete facilities, including 3D quality inspection equipment, ERP system and 40 machines. If necessary, we can provide you with material certificates, sample quality inspection and other reports.
2.How can you keep your promise about quality?
We have an independent quality department to check every step by IQC, IPQC, OQC.If there are any defective items we willl take corrective action to ensure the elimination of the root cause of defects. When you get the goods and find there is a defect after check. We promise to accept your asked return at our cost or provide replacement free.
3.Is it possible to return the money if the quality is not good?
This has never been occured right now, as we treat the quality as our key of development. Quality and service is everything for us.
4.Can Vowin make design drawings for me?
We don't provide design services. You are responsible for submitting 2D and 3D CAD drawings, and we can then provide a Design for Mant facturing review upon receiving your order.
5.How do l know my design will be kept confidential?
We of coursewil sign and adhere to any non-disclosure or confidentiality agreement. We also have a strict policy within our factory that no photographs are ever lwed of a customers product without express permission. Ultimately we rely on our reputation of working with hundreds ofthousands of unique designs over many years and never allowing any proprietary information to be disclosed to a third party.
